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Products / CraneSense Crane IoT

industryPRO CRANE Sense

IoT Solution for Asset
Monitoring, Preventive &
Predictive Maintenance

CraneSense is IndustryPro's IoT-enabled solution for asset monitoring and preventive & predictive maintenance of EOT & Gantry cranes.

Book a live demo See the features

The problem

Problems that we address

Absence of real-time visibility of operations

  • Unsafe operations
  • Missed maintenance schedules
  • Unplanned stoppages

Wrong assumption based preventive maintenance, or no PM

  • Missing the maintenance where most required

Slow breakdown response

  • Long delay in issue identification
  • Dependence on secondary support to analyse
  • Long delay in resolution & recovery

No automatic reporting

  • Manual log book can be incorrect or manipulated
  • No reliable record of daily load lifted, idle time, improper usage, resource utilization

Why it matters

Why we need to solve the problem

Need to survive the ever increasing global competition
Urgent need to increase efficiency & productivity
Continuous production or low breakdown requirement, as it involves huge costs
Analysis of resource utilization & data driven decision making
Downtime vs. production chart, maintenance time down, output up
Crane operational analysis

Value

Core Value Proposition of CraneSense IoT

Reduced TAT for maintenance
Higher crane availability
  • Reduced downtime
  • Better coordination
  • Continuous real-time monitoring
Reduced maintenance cost
Improved safety, preventing misuse
Optimal resource utilization
Data-driven decision making

Features

What CraneSense does

Feature 1

Preventive Maintenance Alerts

  • Brake life monitoring
  • Wire rope life monitoring
  • Time to change lubricants like gearbox oil, thruster oil, etc.
Benefits
Uninterrupted operation Extended crane life Reduced maintenance costs
CraneSense alerts dashboard
Feature 2

Smart alarms for abnormal conditions

  • VFD critical alerts (overcurrent, overvoltage, ground faults, etc.)
  • Panel door status
  • Safe load limit alerts
  • Single phasing
  • Cross lifting (optional)
Benefits
Reduced response time & downtime Improved safety & compliance
CraneSense alarm dashboard
Feature 3

Real time monitoring of crane operation

  • Motor running status
  • Motor current
  • Operating speed
  • Working load
Benefits
Faster fault detection Faster response Safer operations Full visibility of every crane
CraneSense operational data

Feature 4

MIS

1Centralized Web Dashboard for Crane Fleet MonitoringView real-time status of all cranes from a single screen across sites or facilities.
2Asset Health MonitoringVFD parameters, faults and alarms. Timely detection of overloads, abnormal current or faults helps prevent major failures and resolve errors early.
3Crane Utilization TrackingUnderstand how frequently each crane is used and identify under-utilized or overloaded assets.
4Automated Data Logging & Historical ReportsAutomatic data recording for analysis, audits, and maintenance planning.
5Data-Driven Decision Support for ManagementReliable operational data helps management plan maintenance schedules, optimize crane allocation, and improve productivity.
6Automatic Operational ReportingMaterial handling data and inputs for process synchronization across overall production, plant and yard efficiency.
7Material Handling Efficiency MonitoringMaterial handling data and inputs for process synchronization for overall production, plant and yard operational efficiency.

Feature 5

Integration option with major ERP systems

Crane data and business data meet over an API. CraneSense connects to the ERP your plant already runs on, and returns one integrated report instead of two records nobody reconciles.

CRANE IOT PLATFORM ERP SYSTEMS INTEGRATED OUTPUT industryPRO CRANE Sense API REST / JSON SAP Zoho Tally Other ERP Integrated reports Crane data + business data
Benefits
Continuous data monitoring Reduced manual data entry Integration with other data inputs

Optional

Add-On Options

Modular sensor integration for additional data collection Camera (PPE detection, safe zone detection), cross lifting, hook position, etc.
Remote VFD Programming We can program the VFDs from here.
Remote Maintenance Assistance Real time monitoring of crane status & faults, and guidance on call for troubleshooting.

Deployment

Hassle Free Installation

Retrofit solution for existing cranes

Compatible with major crane OEMs

ElectroMech WMI URB Engineering Alpha Cranes
Anupam Cranes Konecranes REVA Cranes ElectroMech

Integrates with existing VFD systems

No dependency on a specific brand

Siemens Rockwell Automation Yaskawa Schneider Electric
ABB Fuji Electric Mitsubishi Electric Danfoss

Under the hood

The Technology Behind

Core Technology Framework
Experienced integration engineers with years of crane controls experience
Proven industrial hardware from renowned OEMs
Dedicated server maintenance team for uptime
Dedicated R&D teams for product improvement & enhancements
Future proof technology architecture
TECHNOLOGY PARTNER
Ignition by Inductive Automation

Live demo

See CraneSense running on real crane data.

Thirty minutes on a screen share with the engineers who built it. Bring your crane details and we will show you what the dashboard would look like for your fleet.

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